Automatic winding machine

Most electrical products require enameled copper wire (referred to as enameled wire) to be wound into an inductor coil, which requires the use of a winding machine.

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Industry Description

Automatic winding machine is a machine that winds linear objects onto specific workpieces. Applied to electroacoustic enterprises.

Most electrical products require enameled copper wire (referred to as enameled wire) to be wound into an inductor coil, which requires the use of a winding machine. For example: various electric motors, fluorescent lamp ballasts, transformers of different sizes, televisions. The middle and inductor coils used in radios, the output transformer (high voltage pack), the high voltage coils on electronic igniters and mosquito killers, the voice coils on speakers, headphones, microphones, various welding machines, etc. cannot be listed one by one. All of these coils need to be wound with a winding machine.

Application Advantages

1. If high precision is required for winding, a servo motor is needed because the control of the servo motor is more precise, and of course, the winding effect will be better. There are no specific requirements for precision, and the stator is also a relatively conventional product that can be paired with a stepper motor.

2. Inner winding products are often paired with servo motors because inner winding machine technology is more precise and requires higher compatibility; Simple external winding products with low requirements can be paired with stepper motors to achieve ordinary winding.

For those with high speed requirements, servo motors can be used, which have more precise and easy control over speed; For products with general requirements, stepper motors can be used.

4. For some irregular products, stator products with difficult winding such as inclined slots, large wire diameters, and large outer diameters, it is recommended to use servo motors for more accurate control compared to stepper motors.

Meet Requirements

1. The gear reduction motor for automatic winding machinery has a simple structure, high reliability, and high efficiency, although the starting torque of the induction/speed control motor is not very large.

2. Specialized micro induction motor for automatic winding machinery, the induction speed control motor can be used in conjunction with a speed regulator to adjust a large range (50Hz: 90-1250rpm, 60HZ: 90-1550rpm).

3. Special speed regulating motors for automatic winding equipment, induction/speed regulating motors are divided into three types: single-phase induction motors, single-phase speed regulating motors, and three-phase induction motors.

4. When a single-phase induction motor operates, it generates torque in the opposite direction of rotation, so it is impossible to change direction in a short period of time. The rotation direction of the motor should be changed after it has completely stopped.

5. A three-phase motor drives an induction motor with a three-phase power supply, which has high efficiency, high starting speed, and high reliability, making it a widely used motor model.

Automatic winding machine